Product Development & Prototyping
- Concept-to-Prototype Engineering – Turn ideas into functional designs using CAD, rapid prototyping, and hands-on testing.
- Material Selection & Design for Manufacturability (DFM) – Ensure designs are optimized for cost-effective, scalable production.
- Custom Mechanical Solutions – Develop custom tooling, automation, and mechanical systems to improve performance.
- 3D Modeling & Engineering Drawings – Create SolidWorks, AutoCAD, and OnShape designs ready for prototyping and production.
Manufacturing & Process Optimization
- Lean Manufacturing Implementation – Reduce waste and improve efficiency with Lean & Six Sigma methodologies.
- Factory Layout & Workflow Design – Optimize production floor layouts, logistics, and equipment positioning for maximum throughput.
- Automation & Tooling Design – Develop custom work aides, jigs, fixtures, and automated solutions to boost productivity.
- Quality Control Systems – Implement real-time data tracking, statistical process control (SPC), and root cause analysis to improve yield.
Engineering Consulting & Troubleshooting
- Root Cause Analysis & Problem-Solving – Identify and fix manufacturing defects, process inefficiencies, and product failures.
- Process Optimization & Cost Reduction – Analyze bottlenecks, supply chain inefficiencies, and workflow gaps to increase profitability.
- Production Scale-Up Strategies – Help startups and businesses move from prototype to mass production.
- Equipment & Machinery Selection – Advise on purchasing and implementing new production machinery, automation, and tools.
Industrial & Medical Product Development
- Collaboration with Medical Professionals – Work with surgeons, doctors, and researchers to design medical devices and tools.
- Regulatory & Compliance Guidance – Ensure designs meet FDA, ISO, and industry-specific standards for manufacturability.
- Durability & Performance Testing – Conduct stress tests, failure analysis, and material evaluations to ensure long-term reliability.
- Rapid Prototyping & Design Iteration – Quickly develop and refine early-stage product concepts with 3D printing and CNC machining.
Global Manufacturing & Supply Chain Solutions
- Domestic & Overseas Manufacturing Consulting – Navigate contract manufacturers, suppliers, and production partners.
- Vendor Sourcing & Quality Assurance – Vet, negotiate, and ensure consistent quality from prototype to full-scale production.
- Supply Chain Optimization – Reduce lead times, improve supplier relationships, and streamline logistics for efficient production.
- Cost-Efficient Manufacturing Strategies – Balance price, speed, and scalability for new product launches.
Special Projects
- Custom Machine Design – Build one-off machines, testing rigs, and automation tools for unique applications.
- Process Automation & Data Reporting – Develop custom Power BI dashboards, automated tracking systems, and real-time data solutions.
- Hands-On Problem-Solving – When things go wrong, we step in with boots-on-the-ground solutions to fix it fast.